Online inspection folding&gluing machine SMARTVISION

SMARTVISION 1100

High speed automatic online inspection folding & gluing machine

SMARTVISION 1100 – PC
suitable for straight-line, crash-lock bottom & double wall boxes

SMARTVISION 1100 – SL
suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes

SMARTFOLD 1100 automatic folder gluer with standard configuration for straight-line boxes with pre-folding of 1st and 3rd creases, double wall, crash-lock bottom, 4 & 6-corner boxes. Including standard left side glue pot. Squaring device for crash lock bottom box-es.The machine maximum speed is 400 m/min. Suitable for solid board up to 800 g/m² and E, F & N flute corrugated.

Online inspection system module is equipped after side-register section, the blanks are well registered, and feed straightly into the inspection system module, it guarantees the stability of the inspection quality. It greatly reduces the labor cost, more efficient and reli-able.

Components

 
Feeder section SF Classic/SVision 650/800

1. Feeder section

  • Independently motorized friction feeder with variable speed.
  • Adjustable electronic pile vibrator.
  • Side feed gates fully adjustable to the width of the blank.
  • 6 feeder belts.
  • Two adjustable front feed knives.
 
Side register section SF Classic/SVision

2. Side register section

  • Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.
 
 
Online inspection module SVision

3. Online inspection module

  • High speed image processing system.
  • Inspection software Printing Plus V5.0 English edition published.
  • High speed vision image unit, equipped with Japan’s imported lens, Canada imported high/frequency COMS line scan industrial camara.
  • Independent electric cabinet.
 
Pre-folding section SF Classic/Svision

4. Pre-folding section

  • Left hand glue flap pre-folder up to 180º.
  • Third crease line pre-folder up to 135º.
  • 1st and 3rd crease openers.
 
 
Crash lock bottom section SF Classic/SVision

5. Crash lock bottom section

  • Complete set of folding hooks and helixes to fold the front flaps of the blank smooth and accurately.
  • Set of accessories for B-type lock bottom.
 
Lower gluing unit SF Classic/SVision

6. Lower gluing unit

  • One lower (left side) gluing tank.
  • Easy to remove and clean.
  • Electronic upper gluing system by guns. (Optional)
 
 
Folding & Closing section SF Classic/SVision

7. Folding & Closing section

  • Smooth and accurate folding of 2nd and 4th creases.
  • Two upper and two lower carriers with 25 mm lower and 30 mm outer belts.
  • Width-wise adjustable heavy duty compression rollers (optional).
 
Trombone section SF Classic/SVision

8. Trombone section

  • Upper and lower drive mechanism for lengthwise adjustment.
  • Equipped with automatic belt tension-adjusting system.
  • Continuous and automatic box collection mechanism that ensures a neat transfer to the Press section, guaranteeing a well aligned flow.
 
 
Press section SF Classic 800/1100/SVision 800/1100

9. Press section

  • Independent and motorized press section.
  • Manual and Automatic mode (follow up).
  • Upper section moves back and forward, allowing for different box length.
  • 5 meters total length with 3.5 meters effective pressure length.
  • Pneumatic pressure adjustment.
 
Servo-motor of back folding device SF Classic/SVision

10. Servo-motor of back folding device

  • Two driven shafts allow a precise fold of the rear flaps. Easy to setup through the main touchscreen.
 

Materials

Carton Board

Carton Board

Corrugated Board

Corrugated Board

Specifications

Processed MaterialsDimensions y WeightPCSL
Cartón max. 800 g/m²Length20.4 m20.4 m
Cartón ondulado tipos N, E & FWidth1.7 m1.7 m
CapacidadHeight1.9 m1.9 m
 Velocidad max. 400 m/minNet weight11 Ton11.5 Ton
Inching speed 20 m/minInstaltationPCSL
Thickness of folded box max. 12 mmElectrical connected load15 kW15 kW
Blank width 1100 mmCompressed air 6 bar
 Inspection moduleAir compressor capacity 10 m³/h
 Carton board 250 – 650 g/m2Air tank capacity 60 L
Inspection size (W x L) max. 800 x 650 mm
                                          min. 120 x 120 mm
Online inspection module speed max. 250 m/min
Capacity  color difference, overprint, die-cutting and embossing deviation, bar code verification etc.

Boxes

Straight - line Box

Straight - line Box

A: 126 - 1100 mm
B: 100 - 800 mm
E: 58 - 530 mm

Lock - bottom Box

Lock - bottom Box

A: 146 - 1050 mm
B: 110 - 800 mm
E: 68 - 518 mm

Double - wall Box

Double - wall Box

A: 200 - 1100 mm
B: 100 - 800 mm
D: 30 - 150 mm
E: 80 - 980 mm

 
4 - corner Box

4 - corner Box

A: 140 - 1050 mm
B: 140 - 800 mm
H: 25 - 150 mm

4 - corner Box with Lid

4 - corner Box with Lid

A: 250 - 1020 mm
B: 140 - 800 mm
H: 25 - 150 mm

6 - corner Box

6 - corner Box

A: 250 - 1020 mm
B: 140 - 800 mm
H: 25 - 150 mm

Product Lines

SMARTVISION 650

High speed automatic online inspection folding & gluing machine

SMARTVISION 800

High speed automatic online inspection folding & gluing machine